Split Roller Chain Sprockets
Split roller chain sprockets are quickly becoming more and more popular due to their ease in installation and removal. Some of the benefits that we offer is our snap-reaction machining lead-time, quality workmanship. Plus, all of our roller chain sprockets feature hardened teeth under 30 tooth count, black oxide coating, and high-quality steel metallurgy for extended performance and durability. Additionally, our split roller chain sprockets are machined to have smooth hub edges and no projecting bolts or ears that can be dangerous in operation. We also make split 81X sprockets, welded steel chain sprockets, wastewater sprockets, and many more Engineer Class Sprocket types.
Split Sprockets Description
Split sprockets come into their own when the engineering time taken to remove sprockets involves the dismantling of large parts of the drive or when multiple sprockets are fitted on the same shaft. When it comes to conveyor chain sprockets which are often large and heavy this may require the use of a crane to get the sprocket into place. All these issues can lead to increased downtime.
Why Use Split Roller Chain Sprockets？
Split sprockets are ideal, especially in areas where workspace is limited. They are simple and easy to assemble in hard-to-reach areas. Our range of split sprockets for conveyors and woodworking chains allows the sprockets to be assembled without the need to disassemble the shaft assembly.
Large sprockets such as conveyor chain sprockets weigh hundreds of kilograms and are difficult to handle and install. A crane is usually required to lift the sprocket into place for installation. This is where the split sprockets and bolts on the segmented teeth come into play. Our customers no longer need a crane to install the sprockets as split sprockets can now be manually installed for installation.
Split Roller Chain Sprocket Types
There are two types of split roller sprockets, B-hub and C-hub. B-hub sprockets have a hub on one side and are the most common split sprocket configuration. C-hub sprockets are available in two sizes of hubs, these are more common in larger diameter and extreme load applications.
（The one on the left is the B-hub and the one on the right is the C-hub)
Many split sprocket manufacturers produce this type of product by splitting an existing sprocket and then joining the two sections together again. For the engineer, this often results in a poorly assembled component leading to uneven loading in operation and increased wear to the sprocket teeth, bore and keyways.
Other Sprockets for Sale Besides Split Sprockets
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Material
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Alloy Steel, Carbon Steel, Stainless Steel, Aluminum, Copper, Brass
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Manufacturing method
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Forged and then machined, hobbed, if need can also weld
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Heat treatment
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Hardening and Tempering, High-Frequency Quenching, Carburizing Quenching
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Surface treatment
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Oxide Black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted, and so on
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Model
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ANSI: 25/35/41/40/50/60/80/100/120/140/160/180/200/240
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DIN/ISO:04C/06C/085/08A/10A/12A/16A/20A/24A/28A/32A/36A/40A/48A
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DIN/ISO:04B/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B/36B/40B/48B
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Process
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Forging, Hobbing, Precision machining
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Teeth
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9T-100T
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Type
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Type A sprockets: Plate (without Hub)
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Type B sprockets: One side with hub
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Type C sprockets: Double side with hub
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Finished bore sprockets: With the inner hole, keyway, and screw
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How to Order Custom Split Sprockets？
Customization process
2. Place an order： Confirm the cooperation details and sign the contract, and provide the labeling service
3. Processing and customization： Short delivery time
Split Roller Chain Sprocket Manufacturing Video
The first step to make a split sprocket involves design the size of bore (if necessary).
The second step is to turn the sprocket before inserting one or two set screws into it.
Then the sprocket machine divided into two pieces.
The bolts are then placed and bolts are put into the sprockets so it can be cut and reassembled into an unbreakable piece.
Product Quick Detail:
- Standard and non-standard available
- With high quality and competitive price
- Prompt delivery
- Packing as per customer’s demand.
We promise will offer the best price by the high quality in china! We also accept special order about the products. If you are interested in our products. Please do not hesitate to let us know.We are pleased to give you the detailed information.We promise that our products would be safety and were in high quality and reasonable price. If you are interested in our products, please contact us asap.We are sincerely looking for your cooperation.
Most of our products are exported to Europe or Americas, both standard and nonstandard products available. We can produce as per your drawing or sample. Material can be standard or as per your special request. If you choose us, you choose reliable.
Materials Available
1. Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420
2. Steel:C45(K1045), C46(K1046),C20
3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37), C28000(CuZn40)
4. Bronze: C51000, C52100, C54400, etc
5. Iron: 1213, 12L14,1215
6. Aluminum: Al6061, Al6063
7.OEM according to your request
Surface Treatment
Annealing, natural canonization, heat treatment, polishing, nickel plating, chrome plating, zinc plating,yellow passivization, gold passivization, satin, Black surface painted etc.
Processing Method
CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly
QC & Certificate
Technicians self-check in production,final-check before package by professional Quality inspector
ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009
Package & Lead Time
Size: Drawings
Wooden Case/Container and pallet, or as per customized specifications.
15-25days samples. 30-45days offcial order
Port: Shanghai/Ningbo port
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